Lynxer
03-02-2012, 01:09 PM
Well this time it wont be a tutorial..Mostly because i used some specialized tools while building this. Similar results could be acheived using acrylic and weldon.
I used clear PVC sheet, and trusty home made plastic welder. OH and about $2.50 in pvc plumbing parts.
Step 1:
Cut your material, beleive it or not.. this is clear PVC sheet. Notice the blue hue.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301183958.jpg
Step 2:
Put all the peices in front you and double check dimensions
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301184606.jpg
Step 3:
I love bending plastic. So of course i opted to bend the bottom/sides as one peice. Here is the jig.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301185326.jpg
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301190129.jpg
Step 4:
Heat both sides of the plastic evenly and slowly work it up to 90 degrees, a square is always nice to have.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301192304.jpg
Step 5:
Attach your front (or back haha) panel, leave the other side off so we can easily install the baffles.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301202718.jpg
Step 6:
Mark out were your baffles go.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301202735.jpg
Step 7:
Weld them in!
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301204218.jpg
Step 8:
Drill your plumbing holes, and attach your final side. Weld/tack the baffles to this panel were you can.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301212148.jpg
Step 9:
Enjoy your DIY fruits.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301212208.jpg
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301212229.jpg
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120302002254.jpg
4445
I used clear PVC sheet, and trusty home made plastic welder. OH and about $2.50 in pvc plumbing parts.
Step 1:
Cut your material, beleive it or not.. this is clear PVC sheet. Notice the blue hue.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301183958.jpg
Step 2:
Put all the peices in front you and double check dimensions
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301184606.jpg
Step 3:
I love bending plastic. So of course i opted to bend the bottom/sides as one peice. Here is the jig.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301185326.jpg
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301190129.jpg
Step 4:
Heat both sides of the plastic evenly and slowly work it up to 90 degrees, a square is always nice to have.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301192304.jpg
Step 5:
Attach your front (or back haha) panel, leave the other side off so we can easily install the baffles.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301202718.jpg
Step 6:
Mark out were your baffles go.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301202735.jpg
Step 7:
Weld them in!
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301204218.jpg
Step 8:
Drill your plumbing holes, and attach your final side. Weld/tack the baffles to this panel were you can.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301212148.jpg
Step 9:
Enjoy your DIY fruits.
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301212208.jpg
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120301212229.jpg
http://i10.photobucket.com/albums/a133/bye_xbye/Img_120302002254.jpg
4445