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Star Board Baffles?

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Old 10-12-2010, 02:13 PM

Default Star Board Baffles?

I have a 100G rubbermaid sump that I need to add at least one baffle to it and I need a couple of ideas. I was thinking of using star board b/c its easy to cut, but I can't find it anywhere. They have it at home depot but its real thin and I would like a thicker piece. If anyone knows where I can buy this at or near Flint/Grand Blanc that would be great. Once I find it what is the nest way to seal it? Some type of pond foam? I'm sure I wont be able to cut it to the exact size.

Then I need to get the water out and into something else long enough to do this

Any pointers will help.

Thanks
   
 
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Old 10-12-2010, 03:26 PM

I've thought about this a bit as I'd like to have a rubbermaid sump eventually. Here are my thoughts...
  • Plywood that is sealed... not sure of the exact sealant but I know people make large tanks out of plywood. I think they use either a marine paint or epoxy?
  • Use a second smaller rubbermaid tote set inside the sump. Sump water would spill over all four edges and essentially function as baffles.
  • Glue several sheets of star board together to achieve the thickness you desire.

As for sealing a baffle I'd go with 100% silicone.

HTH,
Tom
   
 
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Old 10-12-2010, 03:45 PM

Quote:
Originally Posted by Tom@HaslettMI View Post
I've thought about this a bit as I'd like to have a rubbermaid sump eventually. Here are my thoughts...
  • Plywood that is sealed... not sure of the exact sealant but I know people make large tanks out of plywood. I think they use either a marine paint or epoxy?
  • Use a second smaller rubbermaid tote set inside the sump. Sump water would spill over all four edges and essentially function as baffles.
  • Glue several sheets of star board together to achieve the thickness you desire.

As for sealing a baffle I'd go with 100% silicone.

HTH,
Tom
go find some pond liner to to seal in inside of the plywood tank. works a lot better.
   
 
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Old 10-12-2010, 04:34 PM

Quote:
Originally Posted by jolson10450 View Post
go find some pond liner to to seal in inside of the plywood tank. works a lot better.
tell that to the successful epoxy-lined plywood tanks on RC

put me in for a vote for epoxy-sealed plywood or the second rubbermaid inside of the big one.
   
 
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Old 10-12-2010, 06:21 PM

I have a tote inside of the big rubbermaid that holds my DSB and fuge. That part is cool. I really just need one good baffel b/c I can't currently keep the water level constant for the skimmer. I have seen star board that is like 1/2 inch thick. If I can find that someplace its waterproof already so it seems like I could just cut it to fit and then like pond foam it in place? I'm not sure what pond foam is but I have heard other people reference it. To me the plywood is so rigid it would be hard to cut it to the right size the way the rubbermaids slope outward.
   
 
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Old 10-12-2010, 07:48 PM

pond foam is basically black-colored "great stuff" that doesn't dissolve.. its very sturdy once it sets, you could easily use it to hold a piece of plywood or starboard in place.
   
 
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Old 10-12-2010, 08:35 PM

That is what I think I need then. Any idea where I can pick that stuff up at? I don't think I've ever seen it in a store before that I know of.

It won't leach into the water and poison everything in my tank will it?
   
 
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Old 10-12-2010, 08:38 PM

Im fairly sure this is what you're looking for, you can get it lots of places:

http://www.acehardware.com/product/i...LAID=307588791
   
 
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Old 10-12-2010, 09:09 PM

How about that I have an ACE harware in town That solves that now I just need to find thicker star board b/c HD only has like 1/8 inches pieces. I have seen 1/2 inch pieces in someones tank before. I also have to decide where to out all of the water thats in the some while I let this dry That is my biggest concern I think now
   
 
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Old 10-12-2010, 10:43 PM

I ordered my full sheets of 3/8" starboard from Laird Plastics. I will be ordering 3 more sheets of it this winter for the next tank build.
   
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